Skip to content
OT Cybersecurity

OT/ICS Security Audit

85% of industrial companies have critical OT vulnerabilities they don't know about. We'll identify vulnerabilities, configuration errors, segmentation weaknesses. You get prioritized remediation plan without production impact.

Sales Representative
Przemysław Widomski

Przemysław Widomski

Sales Representative

What is an OT/ICS Security Audit?

An OT/ICS security audit is a comprehensive, non-invasive assessment of industrial control systems — including SCADA, PLC, HMI, and DCS — that identifies vulnerabilities, configuration errors, and segmentation weaknesses without stopping production. nFlo conducts passive audits using methods that never interfere with operational systems, delivering a prioritized remediation plan fully compliant with NIS2 and IEC 62443 requirements.

No Downtime
We don't stop lines
OT Specialists
We understand industry
Report with Action Plan
Concrete steps

You don't know what doesn't work until it's too late

85% of industrial companies have critical OT vulnerabilities they don't know about

Comprehensive OT security audit

Network Assessment

Segmentation, firewall rules, communication

Configuration Review

SCADA, PLC, HMI - hardening and patching

Vulnerability Scan

Passive security vulnerability scanning

Cyberattack Detected by Customer, Not IT

Manufacturing company with SCADA systems managing 6 production lines. Production anomalies - defective products for 2 weeks. It turned out: modified parameters in PLC by malicious software. IT didn’t know about the attack for 14 days. Loss: €82K in defective products and halted production.

Without regular OT audits:

  • You don’t know about security vulnerabilities in industrial systems
  • Attacks detected too late or not at all
  • Outdated firmware versions with critical CVEs
  • Lack of segmentation allows attack spread

Audit That Doesn’t Stop Production

We conduct comprehensive OT/ICS security audit using non-invasive methods. We identify vulnerabilities, configuration errors, architecture weaknesses - without affecting production system operation.

What you get:

  • Passive OT network mapping and device inventory
  • IT/OT segmentation and communication flow analysis
  • SCADA, HMI, PLC, DCS configuration review for security
  • Passive OT component vulnerability scanning
  • Access management and patching assessment
  • OT backup and disaster recovery verification
  • Report with prioritized remediation plan (risk-based)
  • Results presentation for management and technical team

Who Is It For?

This service is for you if:

  • You run production on OT/ICS systems and haven’t done security audit
  • You need to meet NIS2 requirements for critical infrastructure
  • Integrators or customers require OT security audit
  • You suspect security issues but aren’t sure
  • You’re planning OT security investments and need prioritization

OT/ICS Audit Scope

What Do We Check?

Comprehensive OT environment security assessment:

Network Security

  • IT/OT segmentation (Purdue Model)
  • Firewall rules between zones
  • VLANs and access control lists
  • Remote access (VPN, vendor access)

Device Security

  • SCADA servers - hardening, patching
  • HMI stations - OS security, access control
  • PLC/DCS - firmware versions, default passwords
  • Engineering workstations - antivirus, patching

Access Management

  • Account management (default accounts, shared passwords)
  • Multi-factor authentication
  • Privilege management
  • Session logging and monitoring

Configuration Security

  • Communication protocols (plain text vs encrypted)
  • Backup procedures
  • Change management for OT changes
  • Logging and monitoring

Vulnerability Assessment

  • Passive CVE scanning for OT components
  • Firmware/software version analysis
  • Known vulnerabilities for used protocols
  • Comparison with CISA Known Exploited Vulnerabilities

What We Look For

Common OT Vulnerabilities

Network Level:

  • Flat network - no IT/OT segmentation
  • Direct internet access from OT network
  • Uncontrolled vendor remote access
  • Missing firewall between zones

System Level:

  • Windows XP/7 on HMI stations (EOL)
  • Unpatched SCADA software
  • Default passwords on PLCs
  • Unnecessary services enabled

Protocol Level:

  • Modbus without authentication
  • OPC Classic without encryption
  • Telnet/FTP instead of SSH/SFTP
  • Clear text protocols on critical segments

Access Level:

  • Shared accounts for operators
  • No MFA for remote access
  • Excessive privileges
  • No audit logging

Audit vs Pentest

AspectAuditPentest
MethodPassive reviewActive testing
RiskNoneMinimal (controlled)
FocusConfiguration, complianceExploitability
OutputGap analysisExploit proof
Time2-3 weeks2-4 weeks
WhenAnnual, first assessmentAfter hardening

We recommend: Audit first, then pentest to verify controls.

Learn more about key concepts related to this service:

Contact your account manager

Discuss OT/ICS Security Audit with your dedicated account manager.

Sales Representative
Przemysław Widomski

Przemysław Widomski

Sales Representative

Response within 24 hours
Free consultation
Custom quote

Providing your phone number will speed up contact.

How we work

Our proven service delivery process.

01

Kick-off

Scope, access, audit schedule

02

Discovery

Passive OT network and device mapping

03

Assessment

Configuration, vulnerability, segmentation analysis

04

Report

Detailed report with risk prioritization

05

Presentation

Results discussion and remediation plan

Benefits for your business

What you gain by choosing this service.

Know Your Weak Points

Specific threat list with priorities

Remediation Plan

Know what to do to be secure

NIS2 and IEC 62443 Compliance

Meet regulatory requirements

No Production Impact

Audit doesn't stop production lines

Frequently Asked Questions

Common questions about OT/ICS Security Audit.

How much does OT/ICS security audit cost?

Small plant (1-2 lines, basic SCADA): €7,000-12,000. Medium (multiple production areas): €14,000-24,000. Large industrial complex: €28,000-48,000. Includes all analysis, report, and management presentation.

Does OT audit require production downtime?

No. We use exclusively passive methods - configuration analysis, traffic monitoring, documentation review. We don't perform active scans that could disrupt PLC or SCADA operation.

How long does OT audit take?

Typical audit for medium factory is 2-3 weeks. One week discovery and mapping, one week assessment, one week report and presentation. For large plants with multiple lines it's 4-6 weeks.

Does OT audit meet NIS2 requirements?

Yes. OT audit is part of NIS2 requirements for critical infrastructure operators. Our report documents compliance with NIS2 requirements for OT/ICS systems.

What if you find critical vulnerabilities?

We inform immediately (on-site during audit). We don't wait for final report if something needs urgent response. We'll help with emergency mitigation if needed.

Want to Reduce IT Risk and Costs?

Book a free consultation - we respond within 24h

Response in 24h Free quote No obligations

Or download free guide:

Download NIS2 Checklist