Skip to content
Cybersecurity

Firmware Penetration Testing

79% of IoT and industrial devices have critical firmware vulnerabilities. Backdoors, hardcoded credentials, update flaws. We'll test firmware before publication or verify supplier devices.

Sales Representative
Łukasz Gil

Łukasz Gil

Sales Representative

What is Firmware Penetration Testing?

Firmware penetration testing is a security assessment that uncovers backdoors, hardcoded credentials, and vulnerabilities hidden in the embedded software of IoT devices, routers, and industrial controllers — before they reach production or your network. nFlo combines reverse engineering (Ghidra, IDA Pro), hardware hacking (JTAG, UART, SPI flash), and dynamic analysis to deliver a detailed report with Proof of Concept exploits and prioritized remediation steps. With 79% of IoT and industrial devices carrying critical firmware flaws, testing before deployment is the last line of defense against supply-chain attacks and costly product recalls.

Hardware Hacking
JTAG, UART, debug ports
Reverse Engineering
Firmware binary analysis
Supply Chain
Vendor verification

Firmware vulnerabilities are backdoors to entire network - and nobody looks for them

79% of IoT and industrial devices have critical firmware vulnerabilities

Comprehensive firmware and hardware analysis

Firmware Extraction

Obtain firmware from device or file

Reverse Engineering

Code, cryptography, backdoor analysis

Hardware Analysis

Debug port, JTAG, UART tests

In 2013 it was discovered that D-Link routers had a hardcoded backdoor in firmware - a special User-Agent in browser gave full admin access without password. Thousands of devices worldwide were open. The backdoor had been there for years.

Without firmware testing:

  • Backdoors and hardcoded credentials reach production
  • Attackers can take control of customer devices
  • Supply chain attack - trusted device as attack vector
  • Product recall costs
  • Brand reputation loss and customer lawsuits
  • No control over security of supplier devices

From Firmware Extraction to Exploit

We test firmware like an attacker would - hardware hacking, reverse engineering, binary analysis. We find backdoors, hardcoded credentials, update vulnerabilities.

What you get:

  • Firmware extraction from device (JTAG, UART, SPI flash) or from update file
  • Decompression and filesystem unpacking (squashfs, jffs2, etc.)
  • Code reverse engineering (ARM, MIPS, x86)
  • Cryptography analysis (keys, certificates, algorithms)
  • Backdoor and Easter egg identification
  • Hardcoded credentials test (passwords, API keys)
  • Update mechanism analysis (MITM, downgrade, unsigned)
  • Debug port test (JTAG, UART, serial console)
  • Firmware emulation and dynamic testing
  • Proof of Concept for critical vulnerabilities
  • Detailed report with remediation steps
  • Optional fix implementation support

Who Is It For?

This service is for you if:

  • You manufacture IoT devices, routers, cameras, industrial controllers
  • You want to test firmware before releasing new version
  • You need to verify security of supplier devices
  • You’re planning acquisition and want to check code quality
  • A vulnerability was found in your product and you want full security audit

Firmware Test Scope

What We Analyze

Firmware Extraction:

  • Download from official sources (update files)
  • Flash memory extraction (SPI, NAND)
  • Dump through debug ports (JTAG, UART)
  • OTA update sniffing

Static Analysis:

  • Decompression and unpacking (binwalk, jefferson)
  • Architecture identification (ARM, MIPS, x86, RISC-V)
  • Reverse engineering (Ghidra, IDA Pro, Binary Ninja)
  • Code analysis - backdoors, vulnerabilities
  • Hardcoded credentials (passwords, keys, tokens)
  • Cryptography analysis (weak algorithms, hardcoded keys)
  • Known vulnerability search (CVE)

Hardware Analysis:

  • Chip and interface identification
  • Debug port testing (JTAG, UART, SWD)
  • Serial console access
  • Flash memory dumping
  • Side-channel attacks (timing, power)

Dynamic Analysis:

  • Firmware emulation (QEMU, Firmware Analysis Toolkit)
  • Runtime testing and fuzzing
  • Network traffic analysis
  • Debug and instrumentation

Update Mechanism:

  • Man-in-the-middle on update
  • Unsigned updates
  • Downgrade attacks
  • Certificate validation

IoT Protocols:

  • MQTT, CoAP, HTTP API
  • Authorization and encryption
  • Command injection
  • Authentication bypass

Common Vulnerabilities We Find

Hardcoded Credentials

Example: root:admin123 in /etc/shadow or API_KEY="sk_live_..." in binary Impact: Anyone with device or firmware has full access Fix: Unique credentials per device, secure provisioning

Insecure Update Mechanism

Vulnerability: Updates over HTTP without signature verification Exploit: MITM injects malicious firmware, device auto-installs Impact: Mass compromise of all devices Fix: HTTPS + cryptographic signature + secure boot chain

Debug Ports Enabled

Vulnerability: UART/JTAG accessible on production device Exploit: Physical access → root shell → firmware dump → key extraction Impact: Complete device compromise, firmware extraction Fix: Disable debug ports in production, fuse protection

Command Injection in Web Interface

Vulnerability: Unsanitized input passed to system() call Endpoint: http://device/api/ping?host=8.8.8.8;cat /etc/passwd Impact: Remote code execution with root privileges Fix: Input validation, avoid shell commands, use libraries

Weak Encryption

Vulnerability: AES with hardcoded key in firmware, or weak algorithms (DES, MD5) Impact: Anyone who extracts firmware can decrypt sensitive data Fix: Per-device keys, hardware security module, modern algorithms

Tools We Use

Firmware Extraction:

  • binwalk - firmware analysis and extraction
  • jefferson - JFFS2 filesystem extraction
  • sasquatch - SquashFS extraction
  • flashrom - SPI flash reading

Reverse Engineering:

  • Ghidra - free RE framework
  • IDA Pro - industry standard disassembler
  • Binary Ninja - modern RE platform
  • Radare2 - open source RE toolkit

Hardware:

  • Bus Pirate - multi-protocol interface
  • SEGGER J-Link - JTAG/SWD debugger
  • Logic analyzer - protocol analysis
  • Oscilloscope - signal analysis

Dynamic Analysis:

  • QEMU - processor emulation
  • Firmware Analysis Toolkit - automated analysis
  • Frida - dynamic instrumentation
  • Custom scripts and harnesses

Learn more about key concepts related to this service:

Contact your account manager

Discuss Firmware Penetration Testing with your dedicated account manager.

Sales Representative
Łukasz Gil

Łukasz Gil

Sales Representative

Response within 24 hours
Free consultation
Custom quote

Providing your phone number will speed up contact.

How we work

Our proven service delivery process.

01

Firmware Acquisition

Extraction from device or update file analysis

02

Static Analysis

Reverse engineering, binary analysis

03

Hardware Testing

Debug port and interface testing

04

Dynamic Analysis

Emulation and runtime testing

05

Report

Detailed report with PoC and recommendations

Benefits for your business

What you gain by choosing this service.

Protect Customers

Find vulnerabilities before product release

Brand Reputation

Avoid scandals like router backdoors

Due Diligence

Verify security of supplier devices

Avoid Recall Costs

Product recall from market costs millions

Frequently Asked Questions

Common questions about Firmware Penetration Testing.

How long does a firmware penetration test of a single device take?

A standard test takes 10-20 business days. The time depends on firmware complexity, processor architecture (ARM, MIPS, x86), and availability of the device's technical documentation.

Do you need physical access to the device?

Not always. If the firmware is available as an update file, we analyze it remotely. Hardware hacking (JTAG, UART, SPI flash) requires a physical specimen of the device.

What devices do you most commonly test?

Routers, IP cameras, industrial controllers (PLCs), IoT gateways, medical devices, and embedded systems. We test both clients' own products and vendor devices as part of due diligence.

What do we receive in the final report?

The report contains a list of vulnerabilities with CVSS scores, Proof of Concept for critical flaws, firmware update mechanism analysis, and specific remediation recommendations with prioritization.

Can the tests damage the device?

Firmware tests (static analysis, reverse engineering) do not damage the device. Hardware hacking (flash dumping, debug port testing) is performed on a test specimen, never on production equipment.

Want to Reduce IT Risk and Costs?

Book a free consultation - we respond within 24h

Response in 24h Free quote No obligations

Or download free guide:

Download NIS2 Checklist